Critical Assessment 36: Assessing differences between the use of cerium and scandium in aluminium alloying

ABSTRACT

Key factors affecting an application of two rare-earth metals cerium and scandium as alloying elements in aluminium are critically assessed. Having similar abundance in the Earth’s crust, their cost and consumption differ by three to four orders of magnitude. The spectacular increment of alloy strength, achieved by scandium through the coherent, nano-scale, L1₂-ordered Al₃Sc precipitates is faced by the prohibitive cost barrier. For cerium, the low cost is accompanied by rather limited strengthening effects: negligible solid-state solubility of cerium in aluminium makes age hardening ineffective so the alloy strength depends on the Al₁₁Ce₃ eutectic phase, formed during solidification. As a result, there are still no commercial aluminium alloys with large-scale applications that take advantage of cerium, scandium or their combination.     

Layered double hydroxide coatings on magnesium alloys: A review

Layered double hydroxides (LDHs) as a class of anionic clays have extensive applications due to their unique structures. Nowadays, the emphasis is laid on the development of LDH coatings for corrosion resistance and medical applications. Thus, this review highlights synthetic methods of LDH coatings and LDH-based composite coatings on magnesium alloys. Special attention is focused on self-healing, biocompatible and self-cleaning LDH-based composite coatings on magnesium alloys.     

Evolution of rotated Brass texture by cross rolling: implications on formability

In the present work, the possibilities of tailoring crystallographic texture via cross rolling are presented. It is shown that a strong rotated Brass texture develops upon cross rolling in aluminium alloys which also remains intact during the subsequent recrystallisation annealing treatment. The governing mechanisms behind the evolution of deformation and recrystallisation texture are discussed in terms of effect of strain path on stability of deformation texture components and strain-induced boundary migration mechanism, respectively. In addition, the likelihood of rotated Brass texture having a positive effect on formability is discussed in terms of sluggish cross-slip criteria as the rotated Brass texture presents a unique scenario where cross-slip is inhibited along all the three principal directions.     

Effects of Al content on the corrosion properties of Mg–4Y–xAl alloys

The corrosion performances of Mg–4Y–xAl (x = 1, 2, 3, and 4 wt%) alloys in the 3.5% NaCl electrolyte solution are investigated by electrochemical tests, weight loss measurement and corrosion morphology observation. The results indicate that corrosion modes for the alloys are localized corrosion and the filiform type of attack. With Al concentration increasing from 1 to 4 wt%, the corrosion rate of Mg–4Y–xAl alloys decreases firstly and then increases, and WA42 alloy shows the best corrosion resistance. The addition of Al element to Mg–4Y alloys leads to the formation of Al₂Y and Al₁₁Y₃ intermetallic compounds and reduces the proportion of Mg₂₄Y₅ phase. Corrosion resistance of the Mg–4Y–xAl alloys mainly depends on the size and distribution of the second phases. Besides, the addition of excessive Al can greatly consumes the Y element in the matrix, thus leading to a less protective film on the alloys. The effect of the relative Volta potential changes between the second phases and α-Mg on corrosion resistance of Mg–4Y–xAl alloys is insignificant. The main corrosion products of the Mg–4Y–xAl alloys are Mg(OH)₂, Mg₃(OH)₅Cl·4H₂O, Mg_0.72Al_0.28(CO₃)_0.15(OH)_1.98(H₂O)_0.48, and Mg₄Al₂(OH)₁₂CO₃·3H₂O.     

Hydrogen storage properties of Mg98.5Gd1Zn0.5 and Mg98.5Gd0.5Y0.5Zn0.5 alloys containing LPSO phases

In this work, the as-cast Mg-rich Mg_98.5Gd₁Zn_0.5 and Mg_98.5Gd_0.5Y_0.5Zn_0.5 alloys are prepared by the semi-continuous casting method, and their hydrogen storage performance and catalytic mechanisms are investigated by experimental and first-principles calculations approaches. The results show that the LPSO phases decompose and in-situ form the RE(Gd/Y)H_x(x = 2,3) nano-hydrides upon hydrogenation. These nano-hydrides not only serve as the in-situ catalysts to promote the hydrogen ab/desorption of Mg matrix, but also present the pinning effect to inhibit the growth of Mg/MgH₂ grains during hydrogenation and dehydrogenation. Comparatively, the two alloys exhibit the similar hydrogen absorption kinetics, while the hydrogen desorption kinetics of Mg_98.5Gd₁Zn_0.5 is superior to that of Mg_98.5Gd_0.5Y_0.5Zn_0.5. The first-principles calculations reveal that the GdH₂ and YH₂ hydrides exhibit different catalytic effects on weakening the bond strength of H–H within H₂ and Mg–H within MgH₂, which interprets well the differences in the hydrogen ab/desorption kinetics between Mg_98.5Gd₁Zn_0.5 and Mg_98.5Gd_0.5Y_0.5Zn_0.5 alloys.     

Investigations on hydrogen storage performances and mechanisms of as-cast TiFe0.8-mNi0.2Com (m=0, 0.03, 0.05 and 0.1) alloys

In order to improve the hydrogen storage performances of TiFe-based alloys, a new type of TiFe_0.8-mNi_0.2Co_m (m = 0, 0.03, 0.05 and 0.1) alloys were prepared through vacuum medium-frequency induction melting. XPS results showed that the composition of surface oxide film contains TiO₂, FeO and NiO for the cobalt-free alloy, and it also includes CoO and Co₃O₄ besides the above oxides for the cobalt-containing alloys. The activation temperature is 523, 403, 383 and 373 K for the TiFe_0.8-mNi_0.2Co_m (m = 0, 0.03, 0.05 and 0.1) alloys, respectively. The changes of the composition and microstructure of the surface oxide film are the root causes of the reduction of the activation temperature. XRD and SEM analyses showed that all the alloys are composed of the majority phase of TiFe phase and non-hydrogenated phase of Ti₂Fe phase. Adding appropriate amount of cobalt is beneficial to inhibiting the generation of Ti₂Fe phase and increasing the cell volume of TiFe phase. The hydrogenation capacity is proportional to the content of TiFe phase, which is 1.11, 1.48, 1.54 and 1.29 wt% for the TiFe_0.8-mNi_0.2Co_m (m = 0, 0.03, 0.05 and 0.1) alloys at 313 K, respectively. The hydrogenation plateau performance also is improved correspondingly.     

Hydrogen storage properties of Zr2Co crystalline and amorphous alloys

To further explore the application feasibility of Zr₂Co alloy in tritium-related fields, hydrogenation/dehydrogenation properties of this material of crystalline or amorphous structure, prepared by arc melting or melt spinning, were studied by pressure-composition temperature measurement, X-ray diffraction, differential scanning calorimeter, thermal desorption spectroscopy. It was found that the two kinds of Zr₂Co alloys can absorb hydrogen in a close full concentration of ~9 mmol/g, and may have similar equilibrium hydrogen pressure in the order of 10^?6 Pa at room temperature. In their hydrogenated samples various hydrides were observed to form, including ZrH₂, Zr₂CoH₅, ZrCoH₃ and an amorphous one with gradually decreasing general thermostability. The amorphous alloy exhibited easier hydrogen induced disproportionation caused by highly stable ZrH₂ and much slower hydrogen absorption kinetics. This disproportionation behavior of the crystalline alloy was found to be entirely suppressed by changing heating process. The results firmly indicate that crystalline Zr₂Co alloy could be more favorable for tritium treatment due to very low equilibrium pressure and the feasibility of eliminating the disproportionation.     

Solidification microstructure-dependent hydrogen generation behavior of Al–Sn and Al–Fe alloys in alkaline medium

This work deals with the development of quantitative correlations of hydrogen evolution performance with solidification microstructural and thermal parameters in Al–1Sn, Al–2Sn, Al–1Fe, and Al-1.5Fe [wt.%] alloys. The cellular growth as a function of growth and cooling rates is evaluated using power type experimental laws, which allow determining representative intervals of microstructure length scale for comparison purposes with the results of immersion tests in 5 wt%NaOH solution. For both Al alloys systems, hydrogen evolution becomes slower as the alloy solute content increased. However, for a given alloy composition, whereas a more homogeneous distribution of Sn-rich particles promotes faster hydrogen generation using Al–Sn alloys, coarsening of Al₆Fe IMCs (intermetallic compounds) fibers favors hydrogen production using Al–Fe alloys. When solidification conditions that result in a range of cellular spacings within 16 and 19 μm are considered, the specific hydrogen production of the Al-1wt.%Fe alloy is higher than that of the other studied alloys.